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MRJ21 & HS-Link Cable Assemblies

Industrial & Data Center

MRJ21 Cable Assemblies & HS-Link Cable Assemblies — High-Density Interconnects for Data Centers and Industrial Networks

Nexharn manufactures MRJ21 cable assemblies and HS-Link cable assemblies for data center infrastructure, industrial robot systems, high-density network switching, and factory automation interconnect programs. We build to OEM drawing, connector specification, and custom length with full testing and documentation support.

MRJ21 cable assemblies

MRJ21 Cable Assemblies — 24-Pair High-Density Data Center Interconnects

MRJ21 (Amphenol mRJ21, also referred to as RJ-21 or Telco 50-pin) connectors carry 24 pairs of Ethernet, analog, or T1/E1 signals in a single compact housing. MRJ21 cable assemblies are the standard interconnect for high-density data center switching, blade server chassis, and industrial network infrastructure where port density and cable management efficiency are primary requirements.

24-Port MRJ21 to RJ-45 Fan-Out Cat5e or Cat6 breakout cables terminating one MRJ21 connector to 24 individual RJ-45 jacks. Standard lengths 1m, 2m, 3m — custom lengths available. Colour-coded pairs with polarity marking.
MRJ21 to MRJ21 Straight-Through Patch cables for blade chassis to patch panel runs, DSLAM cross-connect, and high-density structured cabling distribution frames. UTP and STP options.
MRJ21 to 110 / Krone Punchdown Terminations for legacy telecom and data frames. 24-pair fan-out to 110 punchdown or Krone LSA modules for voice and data distribution infrastructure.
Industrial MRJ21 Assemblies Ruggedised MRJ21 cable assemblies with UV-resistant or halogen-free jacket for factory floor and industrial network infrastructure installations requiring robust cable construction.

MRJ21 technical specifications

MRJ21 Cable Assembly Specification Parameters

01

Connector Interface

Amphenol mRJ21 / RJ-21 male connector, 50-pin, angled or straight entry. Locking latch mechanism. Mates with female MRJ21 ports on Cisco, Nortel, and compatible data switching equipment.

02

Cable Construction

24 twisted pairs (48 conductors), 24 AWG solid or stranded, Cat5e (100MHz) or Cat6 (250MHz) performance. UTP or overall foil STP. PVC or LSZH jacket. Colour-coded pairs per TIA-568 or custom pair assignment.

03

Custom Options

Custom length, custom boot colour, custom label printing, custom pair assignment for proprietary applications. OEM branding on boot and cable jacket available for structured cabling contractors and reseller programs.

HS-Link cable assemblies

HS-Link Cable Assemblies for KUKA Robots and Industrial Motion Control

HS-Link is a proprietary high-speed serial communication interface used in KUKA KR series robots and select industrial motion control systems. HS-Link cable assemblies carry real-time synchronisation and control data between the robot controller (KRC) and peripheral drive or sensor systems at speeds that require tight impedance control, low signal skew, and multi-layer shielding to maintain communication integrity in electrically noisy factory environments.

KUKA KR Series HS-Link Cables Controller-to-drive communication cables for KUKA KR 5, KR 10, KR 16, KR 60, KR 120, and KR 210 series robots. Built to OEM connector specification with proper impedance and foil-plus-braid shielding.
Flexible Drag Chain Variants Continuous-flex grade HS-Link cables for robot arm drag chain, cable carrier, and tow-line installations. Rated for 10 million flex cycles. Reduced outer diameter for tight bend radius routing.
Extended Length Custom Runs Non-standard cable lengths for robot cell configurations requiring extended reach between controller cabinet and robot base. Custom overmold and strain relief to robot mounting interface specifications.
Mixed Power + Signal Harnesses Robot cell wiring harnesses combining HS-Link signal circuits with power supply and I/O signal conductors in a single bundled assembly for clean cable management in robot installations.

Why Nexharn for MRJ21 & HS-Link

B2B Industrial Cable Assembly Manufacturing Capabilities

Nexharn is a B2B cable assembly manufacturer focused on industrial and data infrastructure interconnects. Our capabilities for MRJ21 and HS-Link programs include:

  • Drawing reviewOEM connector spec, pinout, and cable grade review before sampling
  • Pre-production samplessample sets ready in 2 weeks for approval before mass production
  • Continuity testing100% pair-by-pair continuity and pair assignment verification
  • Flexible MOQfrom 50 pcs for MRJ21 assemblies, from 10 pcs for HS-Link prototypes
  • Custom lengthany length from 0.5m to 30m for MRJ21 and HS-Link programs
  • Export packagingbulk bag, individual polybag, or reel packaging for structured cabling resellers
View All Industrial Cable Assemblies

Data Center & Industrial Interconnects

MRJ21 fan-out cables, HS-Link robot assemblies, and industrial fieldbus harnesses — built to drawing and OEM spec

FAQ

Frequently Asked Questions — MRJ21 and HS-Link Cable Assemblies

What is the difference between MRJ21 and a standard RJ-45 patch cable?

An MRJ21 connector carries 24 twisted pairs (equivalent to 24 RJ-45 channels) in a single compact housing roughly the size of a large Ethernet connector. This makes MRJ21 ideal for high-density switching and blade chassis where running 24 individual RJ-45 patch cables would be impractical. An MRJ21 fan-out cable breaks out one MRJ21 connector to 24 individual RJ-45 jacks at the other end.

Which Cisco and network equipment uses MRJ21 connectors?

MRJ21 connectors are used on Cisco Catalyst blade switches, Cisco Aironet access points, Nortel and Avaya blade chassis, and various DSLAM and voice gateway equipment. The specific MRJ21 variant (angled or straight entry, male or female) depends on the equipment model. Provide your equipment model when requesting a quote for compatibility verification.

Can you manufacture HS-Link cable assemblies compatible with KUKA robots?

Yes. Nexharn manufactures HS-Link cable assemblies to OEM connector specification for KUKA KR series robots. We require the connector model reference, cable length, and mounting interface drawing from the customer. Flexible drag chain variants and extended length custom runs are available. Prototypes in 2 weeks, production MOQ from 10 pcs.

What is the minimum order quantity for MRJ21 cable assemblies?

Standard MRJ21 cable assemblies (24-port RJ-45 fan-out) start from 50 pcs MOQ. Custom length or custom pair assignment programs may require 100 pcs minimum. Sample quantities of 5-10 pcs are available for product qualification and stock code setup. Contact us with your required length and quantity for a firm quotation.

Do MRJ21 cable assemblies support Cat6 performance?

Yes. Nexharn manufactures MRJ21 cable assemblies in both Cat5e (100MHz) and Cat6 (250MHz) specifications. Cat6 MRJ21 assemblies use 23 AWG solid conductors with individual pair separators to meet crosstalk performance requirements. Specify the required performance category and application (1G Ethernet, 10G Ethernet, or PoE+) in your RFQ.

Request a quote

Send Your MRJ21 or HS-Link Cable Assembly RFQ

Include connector type (MRJ21 / HS-Link), cable length, quantity, performance category (Cat5e / Cat6), and any custom requirements (boot colour, jacket type, label). Attach OEM drawings or equipment model references where available.

For data center MRJ21 programs: specify equipment model, port count, cable length run, and whether Cat5e or Cat6 performance is required. For HS-Link: provide KUKA model and existing cable part number if available.

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